Proficiency Testing |
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Laboratories should participate in interlaboratory proficiency testing at a sufficient frequency to enable them to demonstrate confidence in their results. Although participation in proficiency testing is only one of a number of options in ISO 17025 clause 5.9, which deals with the actions laboratory’s need to take to ensure confidence in results, in practice accreditation bodies will regard it as a ‘compulsory option’. Indeed some accreditation bodies regard proficiency testing as vital and will refuse to accredit tests for which no proficiency testing is available. In any event an argument that proficiency testing is difficult to access or expensive will not be accepted by any accreditation body. Where schemes exist which are relevant the laboratory seeking accreditation will be required to participate. Where there is no organised proficiency scheme then some direct interlaboratory comparisons organised by the laboratory will be expected where at all possible.
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The reason that accreditation bodies accord PT such preeminent importance is that it is the most searching test of a laboratory’s capability. It is as near as possible to a simulation of the real situation in which the laboratory normally functions. |
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In selecting a proficiency testing scheme the laboratory should take into account the following factors. |
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It is difficult to give definitive guidance on this topic but the following points need to be considered. |
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Internal Administration and Operation of PT |
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Sample Handling and Administration |
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In the ideal world the laboratory should ensure that PT samples are treated in exactly the same way as client samples. They should, for example, be submitted blind to the laboratory staff by using a dummy customer. In reality few laboratories will do this especially if they are accredited. Any PT failure will be scrutinised by assessors and there is great temptation to give the samples special and careful treatment. Natural though this reaction is it does reduce the effectiveness of PT as a test of the laboratory’s capability and should be resisted.
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If the nature and quality of sample allows it is an extremely valuable exercise to allow as many staff as possible independently to test the PT samples. This then makes the data useful as a demonstration of the ongoing competence of individual operators. The results can be incorporated in training records for example.
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PT is not only a test of the technical competence of the laboratory but also of the overall sample handling and quality system. For example you will not be able to dismiss an error in reporting results or problems with sample identification as irrelevant. Just as a technical failure in PT will need to be dealt with as will a failure in other areas which would have resulted in misreporting to a real client.
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Evaluation of PT Performance |
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The report from the proficiency scheme will basically provide the laboratory with a measure of its performance. Parameters of interest are the laboratory’s result, the assigned correct result, from the schemes’ point of view, and an estimate of the acceptable variation. This information is then used to generate a score, usually a z-score or similar. The laboratory should take the score provided by the scheme as an initial indication of performance but should also evaluate its performance in respect of its own internal criteria of quality.
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In addition to evaluation of the individual round the laboratory should also examine any trends in the data from proficiency schemes to date.
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There must be a documented procedure for evaluating and responding to PT results. The general approach should be as follows. |
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Accredited laboratories will have their PT results and reports examined by assessors at surveillance visits. What should be presented is the report form the PT scheme, details of the evaluation by the laboratory and reports on successful corrective actions. The accreditation body will not be concerned by the occasional problem with PT provided the laboratory is shown to be taking effective and prompt corrective action. Persistent problems with a particular test which are not successfully addressed will, however, result in eventual suspension of accreditation for that test.
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The worst scenario is where a laboratory fails take seriously any problems revealed by PT. In this case accreditation will be immediately jeopardised.
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Some Proficiency Testing Schemes in Textiles and Leather Testing |
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| Scheme Title | Summary of Tests | Frequency | Organisers | Contacts | Other Information |
| ASTM Yarn and Thread Performance Testing | Twist, linear density, tensile strength and elongation. | Twice per year | ASTM | www.astm.org/STATQA | New in 2009 |
| ASTM Textiles | Air permeability, tearing strength, fabric count, mass per unit area, breaking and tearing strength, elongation, | Twice per year | ASTM | www.astm.org/STATQA | |
| TEPS (Textile Testing Proficiency Testing) | FabricsChemical parameters, physical parameters, colour fastness, flammability, colour stability, construction.YarnPhysical parameters. | 20 per year | Bureau Veritas | www.x-reference.co.uk www.bureauveritas.co.uk |
Very comprehensive scheme. Currently working towards ISO Guide 43 accreditation.Mandatory for participants in BV LACE accreditation. |
| Bremen Cotton Round Test | Totally comprehensive set of tests on cotton covering physical and chemical tests. | 4 times per year | Faserinstitut Bremen e.V | www.faserinstitut.de | |
| Textile Proficiency Test | Mass per unit area, tearing strength, Martindale abrasion and pilling, colour fastness to laundering, perspiration, and rubbing. |
Not available | Danish Technology Institute | henning.d.smidt @teknologisk.dk |
Not clear whether routinely run but good coverage. |
| Azo Dyes in Leather and Fabrics | Range of banned and controlled dyes. | Once per year | Institute of Interlaboratory Studies, Netherlands. | www.iisnl.com | |
| Textiles PTS | Textiles, composition, colour fastness to dry cleaning, laundering, rubbing, water, sea water and perspiration. | Once per year | Laboratorio de Consumo de Galicia | www.xunta.es/igc/ | |
| PEP CTCCalcado | Leather and coated fabrics; ash content, volatile matter, pH, chromium, soluble matter, tensile strength, tear strength, thickness, adhesion to fabrics, abrasion resistance. | Once per year if demand | SENAI, Brazil | www.senairs.org.br | |
| Textiles PT | Extension, breaking load, composition (qualitative), mass per unit area, threads per unit length. | Once every two years. | Proficiency testing Australia | www.pta.asn.au | |
| Textiles PT | TextilesFriction, tensile strength, ripping, water robustness. GarmentsDimensional stability, abrasion resistance, washing stability, fastness to artificial light. |
Annually | Portuguese Accredited Laboratories Association. | www.relacre.pt |